USA Process Operator Job 2025 Location: Decatur, AL 35601
Position: Process Operator
Job Type: Full-Time
Pay Range: $20.50 – $27.00 per hour
Your Next Career Move Starts Here!
Are you someone who thrives in a dynamic, hands-on environment? Do you take pride in ensuring processes run smoothly and efficiently? If you’re looking for a stable, rewarding career with a company that values its employees, Polyplex USA has the perfect opportunity for you.
We are a global leader in the manufacturing industry, and our Decatur, Alabama facility is at the heart of our operations. As a Process Operator, you’ll play a critical role in producing high-quality film products that serve industries worldwide. This isn’t just a job—it’s a chance to grow with a company that invests in its people and offers clear paths for advancement.
At Polyplex, we believe in rewarding hard work and dedication. With competitive pay, comprehensive benefits, and a supportive work environment, we’re committed to helping you build a future you can be proud of.
What You’ll Do: Key Responsibilities
As a Process Operator, you’ll be the backbone of our production process. Your attention to detail, commitment to safety, and ability to troubleshoot will ensure our operations run seamlessly. Here’s a closer look at your day-to-day responsibilities:
- Safety First:
Follow strict safety procedures for machinery and operational activities to prevent incidents and ensure a secure working environment. - Monitor and Adjust:
Keep a close eye on process variables and sample results. Make necessary changes or corrections to maintain optimal control, efficiency, and safety. - Production Execution:
Produce film products according to the run plan, ensuring quality and consistency at every step. - Data Management:
Accurately enter and monitor data related to raw materials, downtime, product properties, and more. Maintain logs, checklists, and records to ensure compliance and traceability. - Problem-Solving:
Analyze deviations or issues and take timely corrective actions to minimize disruptions. - Material Handling:
Manage raw material handling, charging, and consumption. Prepare coating solutions as per the run plan and update chemical inventories. - Waste Management:
Handle recyclable and irrecoverable waste, ensuring proper disposal and charging of materials as needed. - Equipment Maintenance:
Perform minor machine adjustments, troubleshoot issues, and execute filter changeovers as required. - Team Support:
Collaborate with and relieve fellow team members to ensure smooth operations across shifts. - Housekeeping:
Maintain a clean and organized workspace to uphold safety and efficiency standards.
What You’ll Bring: Qualifications and Skills
To excel in this role, you’ll need:
- Physical Stamina:
Ability to lift 50 lbs, bend, twist, squat, kneel, crawl, and stand or walk for extended periods during 12-hour shifts. - Attention to Detail:
A keen eye for monitoring processes and identifying deviations. - Problem-Solving Skills:
The ability to analyze issues and implement effective solutions quickly. - Team Player Mentality:
Willingness to support colleagues and work collaboratively. - Technical Aptitude:
Comfort with machinery, data entry, and troubleshooting.
What We Offer: Compensation and Benefits
At Polyplex, we take care of our team. Here’s what you can expect:
Compensation:
- Starting Pay: $20.50 per hour
- Top-Out Pay (Year 3): $24.50 – $27.00 per hour
- Quarterly Bonus Plans: Additional earning potential based on performance.
Benefits:
- Health Insurance: Blue Cross Blue Shield of Alabama
- Dental & Vision: Guardian Dental and EyeMed Vision
- Disability Insurance: Short-term and long-term coverage
- Life Insurance: Team life coverage at 100%
- Identity Theft Protection: Fully covered by the company
- 401(k) Plan: Company matches 3.5% on a 6% employee contribution
- Paid Leave:
- 80 hours of accrued vacation
- 24 hours of emergency leave
- 10 paid holidays
A Day in the Life of a Process Operator
| Time | Activity |
|---|---|
| 6:00 AM | Shift handover, review production plan and safety updates |
| 6:30 AM | Monitor process variables and perform quality checks |
| 8:00 AM | Execute raw material handling and charging |
| 10:00 AM | Troubleshoot minor machine issues and adjust settings |
| 12:00 PM | Lunch break |
| 1:00 PM | Data entry and logbook updates |
| 3:00 PM | Waste management and housekeeping |
| 5:00 PM | Final quality checks and shift handover preparation |
Why Polyplex USA?
- Growth Opportunities:
With a clear pay progression structure and quarterly bonuses, your hard work is directly rewarded. - Safety Culture:
Your well-being is our priority. We provide comprehensive safety training and resources. - Team Environment:
Join a supportive team that values collaboration and mutual success. - Impactful Work:
Contribute to producing high-quality products used across various industries globally.
Frequently Asked Questions (FAQ)
Q1: What shifts are available for this role?
A: This position requires 12-hour shifts, which may include nights, weekends, and holidays, as part of our 24/7 operations.
Q2: Is prior experience required?
A: While experience is beneficial, we provide comprehensive training for motivated individuals eager to learn.
Q3: Are there opportunities for advancement?
A: Yes! Polyplex encourages internal growth, and high-performing operators can advance to roles like Senior Operator or Team Lead.
Q4: What does the quarterly bonus plan involve?
A: Bonuses are based on performance metrics, including safety, productivity, and quality targets.
Q5: How is the work environment?
A: Our facility is fast-paced and safety-focused, with a supportive team culture.
How to Apply
Ready to take the next step in your career? Apply today by visiting our careers page or clicking the “Apply Now” button on this posting.
Polyplex USA is an Equal Opportunity Employer.
We celebrate diversity and are committed to creating an inclusive environment for all employees. For more information on your rights as an applicant, please review the Know Your Rights notice from the Department of Labor.
Final Thoughts
If you’re looking for a career that offers stability, growth, and the chance to make a real impact, Polyplex USA is the place for you. Join us and become part of a team that’s shaping the future of manufacturing—one roll of film at a time.
Apply today and start your journey with Polyplex USA!